Portfolio / Models
With the blend of traditional hand-craft skills and modern CNC machining technology, the team at IDC models were able to produce accurate full size models of a rapid transport payment terminal. The spray-painted and accurately finished models were used in ergonomic user interaction tests to allow Almex to fully evaluate their design before progressing to full production; this can be one of the most important steps in any product development process.
At IDC Models we pride ourselves in producing both aesthetic models and working prototypes; this was the case for Avery when they passed the development of their new scales over to IDC Models. Starting with accurate block models, the project progressed up to fully functional rapid prototypes made using vacuum casting techniques for user testing.
Working alongside IDC’s design and development team, IDC Models were key in producing both assessment block models, and aesthetic final models for a new design of hedge trimmer. Using a wide range of specialties including, CNC machining, vacuum casting, and painting, IDC Models delivered a series of photo perfect models for assessment.
As part of a new product development project for B&Q, our model makers used CNC machining and hand crafting skills to construct white block models for both ergonomic and 3D geometry assessments. White block models are a fast and cost effective way to evaluate a product before moving on to more detailed stages of the development.
As part of a research and development project for B&Q, our model makers used CNC machining and hand crafting skills to construct a full size lawn mower block model. These were used to obtain marketing approval prior to ordering injection moulding tools. Full size block models are a fast and cost effective way to evaluate a product before moving on to more detailed stages of the development.
Working alongside a well-established casting company, IDC Models utilised their finishing expertise to provide post machining, polishing, and assembly for the world famous award trophies. A long running relationship between IDC Models’ Pattern Makers and the casting company has created a trusting link with IDC models for repeat business and widespread recognition.
IDC Models initially used CNC precision machining and hand carving techniques to create a series of sculpted foam models. Boots were keen to work with IDC Models for their proven track record in manufacturing evaluation foam models to tight deadlines. Following approval of the form, the IDC Models team worked with IDC Engineers to make functional prototypes of the innovative pumping valve.
As a popular choice for clients looking to create exhibition pieces, IDC Models were asked to produce a 100% lifelike model of an integrated sink and dishwasher for use in the home. Blending both hand crafted pieces with CNC machined parts and sourced OEM components, our team was able to deliver a showcase model which would stand up to even the most detailed scrutiny.
As part of the full service integrated team at IDC, our model makers worked with IDC design engineers to produce full size, fully finshed aesthetic models of a new PCB printer designed by IDC for DEK. These were used to showcase the fresh designs at exhibitions and trade shows to great success. IDC Models would later produce fully working prototypes of the final designs.
With a keen eye for detail and experience with large scale models, our team was able to develop a long term relationship with DeLaRue by providing a series of aesthetic block models for their evaluation. With CNC capabilities and full paint booth spray shop, the model makers were able to recreate every element of the designers’ vision with flawless results. Stereolithgraphy was used to manufacture detailed features and parts.
As a repeat client of IDC Models, Hamworthy required a full size 2m x 2m exhibition model of a new prototype boiler system for them to showcase. The team’s combined skills in model making and finishing were coupled with the use of CNC precision machining to provide an accurate photo-perfect, large-scale model in a short time scale.
Index SAR approached IDC Models to aid them in creating accurate 3D prototypes of human hands to be used at the Nokia mobile phone R&D department for ergonomic and radiation tests. IDC Models provided 3D printing services using our SLA machine to create the patterns to be used for low volume vacuum casting. The prototypes parts were then vacuum cast in a variety of plastic and rubber materials to be used in testing.
Designed to reinvigorate the previously traditional Mega-Yacht scene, IDC Models recreated Kelvin Hughes’ vision for a new era of bridge installations. With only four weeks to make a fully working model, our model makers worked round the clock using CNC machining and rapid prototyping to create the bridge replica. The finishing touches included paint, graphics, and OEM components to bring it to life.
With expertise in both aesthetic and mechanical models, our team worked with the creators of Sindy to produce a fully working mechanical bicycle model. Functional plastic parts were created using our SLA rapid prototyping service; coupled with vacuum casting, with minimal finishing needed these parts ready for assembly in a matter of hours and could be approved for production of injection moulding tools.
IDC Models turned a dream into reality for Red Bull Racing by taking the surface data provided by Sony Playstation/Polphony and turning it into a solid and full-scale model of the Red Bull car. The technologies utilised in order to create the life-size car model included: CNC Machining, Stereolithgraphy, Selective Laser Sintering, Vacuum Forming, Drape Moulding and GPR Moulding.
IDC Models was challenged with the task to complete the life-size model of the dream car in just four weeks. Using data supplied by Polyphony in Japan, the model has been assembled in sections to its full size of 4.75 meters long by 2.2 meters wide. Each model section was CNC machined and then fitted together and finished to give a seamless surface finish.
IDC Models was selected for its outstanding model making reputation combined with its facilities and flexibilities. IDC Models is one of only a few rapid prototyping bureaus in the UK with large-scale CNC facilities.
IDC Models was challenged with the task to complete the life-size model of the dream car in just four weeks. Using data supplied by Polyphony in Japan, the model has been assembled in sections to its full size of 4.75 meters long by 2.2 meters wide. Each model section was CNC machined and then fitted together and finished to give a seamless surface finish.
IDC Models was selected for its outstanding model making reputation combined with its facilities and flexibilities. IDC Models is one of only a few rapid prototyping bureaus in the UK with large-scale CNC facilities.
As a provider of cutting edge insulations to British Gas, Rockwool have repeatedly used IDC Models’ services to supply them with exhibition stand models and cut-away educational demonstration stands. Working closely with the client to ensure accurate representation, IDC Models provided a fast turnaround and remarkable attention to detail on these full size exhibitions stands to great success at the shows.
IDC Models started by making a series of block models for evaluation using CNC machining, and progressed to batch production of 30 working rapid prototypes. A pattern was first created from a 3D printed SLA rapid prototype from which 30 plastic prototypes could be moulded using vacuum casting. These were finished, assembled, and tested prior to delivery. The samples were used for assessment prior to injection moulding.
With a reputation for high quality batch production services, IDC Models were asked to both design and create a series of trophies for both the Tour Series, and Tour of Britain cycling competitions. Held every summer in the UK, IDC Models are now a repeat provider to Sweetspot after a successful debut in 2009. IDC Models worked alongside the design team at IDC to provide innovative designs, sand-cast pattern making, as well as full low volume production of the trophies.
Swiss Air approached IDC Models with a new design for their first class cabins. Drawing on their experience in mechanical assemblies and large-scale prototypes the team succeeded in recreating a full size cabin mock-up including fully working seats and mechanisms. These were both robust and functional for aesthetic review and user testing.
With a new design for the- classic Thermos flask, IDC designers and engineers worked with IDC Models to produce a short run of production quality parts using our rapid prototyping and vacuum casting capabilities. With the ability to accurately reproduce components from 3D printed patterns or actual parts, vacuum casting is a cost effective and high quality solution for low volume production. The final injection moulded flasks have been sold in their millions.
With the ability to produce twin shot parts using our vacuum casting machines, IDC Models created a series of over moulded prototype tooth brushes. With a high density plastic base and durable rubberised over moulded grips, these models gave the impression and feel of production parts at a fraction of the time and cost.
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