Portfolio / Prototyping
Working alongside IDC’s product designers and engineers IDC Model’s sculpted the initial foam models, which were created to assess the form. In a later stage, rapid prototypes of the final designs were made using CNC machining, Stereolithgraphy (SLA) as well as vacuum casting Processes.
IDC was approached to design a safer cell for HM Prison Services. After the project was designed, it was taken to the prototype development and tooling stage where multiple models were made allowing the IDC team to assemble a mock-up model and physically try each component making sure that it was ergonomically sound. Using the models as patterns, moulds were made in Glass Reinforced Plastic (GRP) for the spiral ladder and end wall support. The moulding tools for the thermoformed parts (bunk beds) were made in aluminium and epoxy tooling board.
After careful research on ergonomic design, IDC Models created prototypes of the Howmedica Knee Replacement Tool in order to evaluate the mechanical design used in real surgery. CNC Machining was used to create stainless steel prototypes with speed, accuracy and made sure of its durability during testing.
IDC Models was asked to create a prototype of the Philips Superskin Helmet. Precision CNC machining paved the way for multiple impact absorbing liners for the helmet to be sculpted from a polystyrene block with optimum absorbance performance, allowing the team to test each design change along the way. The membrane was also tested in the same way. State-of-the-art vacuum casting was used to create prototypes and each material was tested for resistance and strength. Cutting edge paints and spray-painting techniques were used to create the high quality aesthetic model needed.
/ Portfolio / Prototyping